The global market for industrial control and automation was valued at about *** billion U.S. dollars in 2020. At a compound annual growth rate of approximately nine percent, the market is projected to be sized at almost *** billion U.S. dollars in 2026.

United States Factory Automation and Industrial Controls Market Report is Segmented by Component (Hardware, Software, and More), Type (Industrial Control Systems and Field Devices), and End-User Industry (Oil and Gas, Metals and Mining, and More). The Market Forecasts are Provided in Terms of Value (USD).

Industrial Control And Factory Automation Market size was valued at USD 231.67 Billion in 2024 and is projected to reach USD 418.10 Billion by 2032, growing at a CAGR of 8.8% during the forecast period 2026-2032.Global Industrial Control And Factory Automation Market DriversThe industrial control and factory automation market is experiencing robust growth, propelled by a confluence of transformative forces reshaping global manufacturing. As industries navigate an era of unprecedented change, the imperative to optimize operations, enhance efficiency, and adapt to evolving market demands has become paramount. Here's a detailed look at the key drivers fueling the expansion of this critical sector:Growing Adoption of Industry 4.0 and Smart Manufacturing: The global manufacturing landscape is undergoing a profound transformation with the accelerating adoption of Industry 4.0 and smart manufacturing paradigms. This shift towards digitalized, intelligent, and interconnected production systems is a primary catalyst, pushing companies across various sectors to invest heavily in advanced automation and control technologies. Industry 4.0 integrates cyber-physical systems, the Internet of Things (IoT), cloud computing, and artificial intelligence (AI) to create 'smart factories' where machines, systems, and human workers communicate and collaborate seamlessly. This integration enables real-time data exchange, predictive analytics, and autonomous decision-making, leading to unprecedented levels of operational efficiency, flexibility, and optimized resource utilization. Manufacturers are leveraging these technologies to move beyond traditional automation, building more adaptive, resilient, and responsive production environments capable of meeting the complexities of modern markets.

The United Kingdom Factory Automation and Industrial Control Systems Market Report is Segmented by Type (Industrial Control Systems, and Field Devices), End-User Industry (Automotive and Transportation, Food and Beverage, and More), Component (Automation Hardware, Automation Software, and Services), Industrial Communication Network (Industrial Ethernet, Fieldbus, and More). The Market Forecasts are Provided in Terms of Value (USD).

Market Research Intellect's Discrete Industrial Control And Factory Automation Market Report highlights a valuation of USD 200 billion in 2024 and anticipates growth to USD 350 billion by 2033, with a CAGR of 7.5% from 2026-2033.Explore insights on demand dynamics, innovation pipelines, and competitive landscapes.

The predicted market growth shows that it will rise from USD 152,330.8 million in 2025 to USD 260,203 million by 2035 at a 5.5% CAGR rate during the forecast period.

Metric	Value
Industry Size (2025E)	USD 152,330.8 million
Industry Value (2035F)	USD 260,203 million
CAGR (2025 to 2035)	5.5%

Country-Wise Outlook

Country	CAGR (2025 to 2035)
USA	5.2%

Country	CAGR (2025 to 2035)
UK	5.3%

Region	CAGR (2025 to 2035)
European Union	5.5%

Country	CAGR (2025 to 2035)
Japan	5.0%

Country	CAGR (2025 to 2035)
South Korea	5.8%

Segmentation Outlook-Factory Automation and Industrial Controls Market

Product Type	Market Share (2025)
Industrial Control Systems	38.7%

End Use Industry	Market Share (2025)
Automotive	41.2%

Competitive Outlook

Company Name	Estimated Market Share (%)
Siemens AG	20-24%
Rockwell Automation, Inc.	15-19%
Mitsubishi Electric Corporation	12-16%
Schneider Electric SE	9-13%
ABB Ltd.	7-11%
Emerson Electric Co.	6-10%
Other Companies (combined)	18-26%

The size of the US Industrial Control Factory Automation Market was valued at USD 1225.6 Million in 2023 and is projected to reach USD 2100.46 Million by 2032, with an expected CAGR of 8.00% during the forecast period. The U.S. industrial control and factory automation market is a critical segment of the manufacturing industry, driven by the increasing need for enhanced efficiency, productivity, and safety in production processes. Industrial control systems (ICS) and factory automation solutions help optimize operations by automating processes, reducing human error, and improving operational consistency across various industries such as automotive, aerospace, food and beverage, chemicals, and consumer goods. Key drivers of the market include advancements in automation technologies like robotics, sensors, and artificial intelligence (AI), which enable smarter, more flexible production lines. The rise of Industry 4.0, focused on the integration of IoT (Internet of Things) and cloud computing with manufacturing systems, has further accelerated the adoption of automation solutions. These innovations enable real-time monitoring, predictive maintenance, and data-driven decision-making, which ultimately lead to cost reductions and increased production quality. Recent developments include: April 2022: At Hannover Messe 2022, Critical Manufacturing revealed the most recent iteration of its Manufacturing Execution System (MES). Critical Manufacturing MES (V9) Improvements enable high-tech producers to thrive in shifting market dynamics., September 2021: Rockwell Automation, Inc., an industrial automation and digital transformation firm, acquired Plex Systems. This acquisition allows Rockwell to improve their cloud-delivered IMS and offer smart manufacturing for client operations..

The global Industrial Control and Factory Automation market is projected to reach a valuation of approximately USD 250 billion by 2033, growing at a compound annual growth rate (CAGR) of 8.5% from 2025 to 2033.

This graph shows the global factory automation and industrial controls market size in 2017 and 2023. The size of the global factory automation and industrial controls market amounted to approximately *** billion U.S. dollars in 2017.

The North America Factory Automation and Industrial Controls Market Report is Segmented by Type (Industrial Control Systems and Field Devices), Component (Hardware, Software, and Services), Deployment Mode (On-Premise, Cloud, and Edge), End-User Industry (Oil and Gas, Chemical and Petrochemical, Power and Utilities, and More), and Country. The Market Forecasts are Provided in Terms of Value (USD).

Find out what’s driving the Industrial Control And Factory Automation Market—size, share, and growth outlook with forward-looking data to 2034.

The size of the North America Factory Automation and Industrial Controls Industry market was valued at USD XX Million in 2023 and is projected to reach USD XXX Million by 2032, with an expected CAGR of 8.12% during the forecast period. Key drivers for this market are: , Launch of Stringent Energy Conservation Standards and Drive for Local Manufacturing. Potential restraints include: , Trade Tensions and Implementation Challenges. Notable trends are: Sensors and Transmitters Field Devices to Drive the Market Growth.

Industrial Control & Factory Automation Market surges at USD 378.09 Billion by 2034 with an impressive 8.2% CAGR from USD 172.91 Billion 2024, Explore cutting-edge tech optimizing manufacturing & reducing labor costs

The global Industrial Control and Factory Automation market is experiencing exponential growth, driven by the pervasive digitalization across industries, the rapid expansion of the Internet of Things (IoT), and the increasing demand for enhanced productivity and efficiency in manufacturing. Valued at $164.307 Billion in 2021, it is projected to reach $239.043 Billion by 2025 and a substantial $505.961 Billion by 2033, demonstrating a robust Compound Annual Growth Rate (CAGR) of 9.826% from 2021 to 2033. This market encompasses a wide array of technologies and systems designed to automate industrial processes, from discrete manufacturing to continuous process control. Key strategic insights reveal a strong trend towards smart factories, AI-driven automation, and cyber-physical systems, despite challenges from high initial investment and cybersecurity risks.

Key strategic insights from our comprehensive analysis reveal:

The accelerating global shift towards Industry 4.0 and smart manufacturing is a primary driver, necessitating advanced automation solutions for interconnected production environments.

Technological advancements in robotics, artificial intelligence (AI), machine learning (ML), and Industrial IoT (IIoT) are key trends enhancing operational efficiency, predictive maintenance, and data-driven decision-making.

The increasing emphasis on cost reduction, quality improvement, and supply chain resilience is significantly boosting the adoption of industrial control and factory automation.

Global Industrial Control and Factory Automation Market Overview & Dynamics

The global Industrial Control and Factory Automation market focuses on the application of control systems, software, and machinery to automate processes in manufacturing and industrial environments. This includes technologies such as Programmable Logic Controllers (PLCs), Distributed Control Systems (DCS), Supervisory Control and Data Acquisition (SCADA), Human-Machine Interfaces (HMIs), Industrial Robotics, Manufacturing Execution Systems (MES), and Industrial Internet of Things (IIoT). These solutions are critical for improving productivity, enhancing precision, ensuring safety, and optimizing resource utilization across various industries, including automotive, electronics, food & beverage, pharmaceuticals, and heavy machinery.

Global Industrial Control and Factory Automation Market Drivers

Accelerating Adoption of Industry 4.0 and Smart Manufacturing: The global push towards Industry 4.0 paradigms, emphasizing interconnectedness, real-time data, and intelligent automation, is a primary driver, compelling industries to invest in advanced control and automation solutions.

Increasing Demand for Enhanced Productivity and Efficiency: Industries are striving to optimize production processes, reduce operational costs, minimize human error, and improve output quality, leading to a higher demand for automated systems.

Rising Labor Costs and Shortage of Skilled Workforce: Automation addresses the challenges posed by escalating labor costs and the scarcity of skilled human labor in manufacturing, driving the adoption of robotic and automated systems.

Global Industrial Control and Factory Automation Market Trends

Integration of Artificial Intelligence (AI) and Machine Learning (ML): There is a strong trend towards integrating AI and ML into industrial control systems for predictive maintenance, anomaly detection, optimized process control, and intelligent decision-making at the edge.

Expansion of Industrial Internet of Things (IIoT): The proliferation of IIoT devices and sensors enables real-time data collection from factory floors, facilitating remote monitoring, asset tracking, and enhanced operational visibility for improved efficiency.

Development of Collaborative Robots (Cobots) and Advanced Robotics: The market is witnessing increasing adoption of cobots that can work alongside human operators, along with advanced robotic systems for complex assembly, quality inspection, and material handling tasks.

Global Industrial Control and Factory Automation Market Restraints

High Initial Investment Costs: The significant capital expenditure required for purchasing, installing, and integrating complex industrial control and factory automation systems can be a major barrier, particularly for small and medium-sized enterprises (SMEs).

Cybersecurity Risks and Data Vulnerabilities: The increasing inte...

U.S. Industrial Control And Factory Automation Market size was valued at USD 60,212.55 Million in 2024 and is projected to reach USD 128,985.10 Million by 2032, growing at a CAGR of 12.08% from 2025 to 2032.The U.S. Industrial Control And Factory Automation Market is a part of the manufacturing and industrial sectors that uses control systems, software, and hardware to automate and streamline industrial operations. This comprises technology like programmable logic controllers (PLCs), distributed control systems (DCS), supervisory control and data acquisition (SCADA), HMIs, industrial robots, and machine vision systems. These systems aim to boost productivity, improve quality, lower operational costs, and reduce human intervention in repetitive or hazardous operations.

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Industrial Automation Control Market Size 2025-2029

The industrial automation control market size is valued to increase USD 160 billion, at a CAGR of 12.3% from 2024 to 2029. Need for simplification of complex manufacturing activities will drive the industrial automation control market.

Major Market Trends & Insights

APAC dominated the market and accounted for a 38% growth during the forecast period.
By Product - Sensors segment was valued at USD 36.10 billion in 2023
By End-user - Process industry segment accounted for the largest market revenue share in 2023

Market Size & Forecast

Market Opportunities: USD 160.79 billion
Market Future Opportunities: USD 160.00 billion
CAGR : 12.3%
APAC: Largest market in 2023

Market Summary

The market is a dynamic and continually evolving landscape, driven by the increasing need for simplification of complex manufacturing activities. Core technologies, such as Programmable Logic Controllers (PLCs) and Distributed Control Systems (DCS), are at the heart of this market, enabling efficient and automated production processes. In addition, the adoption of open platform architectures for automation software is on the rise, allowing for greater interoperability and flexibility. However, this market is not without challenges. Exposure to cybersecurity threats is a major concern, with the increasing use of connected devices and the Internet of Things (IoT) in industrial automation. According to a recent report, cybersecurity spending in the manufacturing sector is projected to reach 2.4 billion USD by 2023, representing a significant investment in securing these systems. Despite these challenges, opportunities abound, with the market expected to grow as industries continue to seek ways to optimize their manufacturing processes and improve operational efficiency.

What will be the Size of the Industrial Automation Control Market during the forecast period?

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How is the Industrial Automation Control Market Segmented and what are the key trends of market segmentation?

The industrial automation control industry research report provides comprehensive data (region-wise segment analysis), with forecasts and estimates in 'USD billion' for the period 2025-2029, as well as historical data from 2019-2023 for the following segments. ProductSensorsDrivesDCSSCADAPLCEnd-userProcess industryDiscrete industryComponentHardwareSoftwareServicesGeographyNorth AmericaUSCanadaEuropeFranceGermanyUKAPACChinaIndiaJapanSouth KoreaSouth AmericaBrazilRest of World (ROW)

By Product Insights

The sensors segment is estimated to witness significant growth during the forecast period.

In the dynamic and evolving landscape of industrial automation, various technologies play pivotal roles. Machine vision, digital twins, and HMI design enhance production efficiency and quality. Cloud-based automation, feedback control loops, and sensor integration ensure seamless data acquisition and real-time control. Cybersecurity in automation safeguards systems from potential threats. Process automation, remote monitoring, SCADA systems, and process optimization streamline operations and improve energy efficiency. Safety instrumented systems, actuator control, and fieldbus networks ensure reliable and safe industrial processes. Real-time control, control algorithms, motion control, and edge computing optimize performance and productivity. Robotics integration and machine learning algorithms expand automation capabilities. Industrial communication protocols, such as Industrial Ethernet, facilitate data exchange between devices. Data acquisition and actuator control enable precise process control. According to recent studies, 30% of industrial enterprises have adopted sensor technology, with an expectation of 35% growth in sensor adoption within the next three years. Additionally, 28% of industrial organizations plan to invest in cloud-based automation solutions, anticipating a 32% increase in implementation within the same timeframe. These trends underscore the continuous evolution and expansion of the industrial automation market.

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The Sensors segment was valued at USD 36.10 billion in 2019 and showed a gradual increase during the forecast period.

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Regional Analysis

APAC is estimated to contribute 38% to the growth of the global market during the forecast period.Technavio’s analysts have elaborately explained the regional trends and drivers that shape the market during the forecast period.

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The market in APAC is experiencing substantial growth, with China, Japan, India, Vietnam, South Korea, Malaysia, and Australia leading the charge. These countries' industrialization and subs

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Italy Factory Automation And Industrial Controls Market Size 2024-2028

The Italy factory automation and industrial controls market size is forecast to increase by USD 2.42 billion at a CAGR of 7.6% between 2023 and 2028.

The market is witnessing significant growth due to several key trends. The need for simplifying complex manufacturing activities is driving the adoption of advanced automation systems. Virtualization of automation control systems is another trend gaining traction, as it enables remote access and management of industrial processes. Italy is at the forefront of Industry 4.0 adoption, with a strong emphasis on smart manufacturing, digital twins, cloud-based automation, edge computing, and M2M networking. However, the lack of effective interoperability among different automation systems poses a major challenge to market growth. This report provides an in-depth analysis of these trends and the market growth factors shaping the Italian Factory Automation and Industrial Controls Market. It offers insights into the opportunities and challenges that lie ahead for market participants. The report also provides a comprehensive analysis of the market landscape, including the drivers, challenges, and future outlook. By understanding these trends and factors, businesses can make informed decisions and capitalize on the opportunities In the Italian Factory Automation and Industrial Controls Market.

What will be the size of the Italy Factory Automation And Industrial Controls Market during the forecast period?

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The Italian factory automation and industrial controls market is experiencing significant growth due to increasing focus on cost reduction, process optimization, and digital transformation in various industries, including oil and gas, energy utilities, and manufacturing. Industrial cybersecurity is a major concern, driving the demand for advanced security solutions. Predictive maintenance, human-robot collaboration, and AI-enabled automation components are also key trends. The market is witnessing a shift towards remote monitoring, operational efficiency, and energy saving, driven by labor scarcity and the need for industrial automation consulting.
Furthermore, technology adoption is accelerating, with the integration of IoT, data analytics, and sensor networks into automation solutions. The market is expected to continue growing, with a focus on advanced manufacturing, autonomous systems, and industrial robotics.

How is this market segmented and which is the largest segment?

The market research report provides comprehensive data (region-wise segment analysis), with forecasts and estimates in 'USD billion' for the period 2024-2028, as well as historical data from 2018-2022 for the following segments.

Product

  Industrial control systems
  Field devices


End-user

  General industry
  Automotive
  Consumer goods
  Others


Geography

  Italy

By Product Insights

The industrial control systems segment is estimated to witness significant growth during the forecast period.

Industrial control systems play a crucial role in optimizing manufacturing processes by automating and monitoring various operations in factories and industrial sectors. The market for industrial control systems in Italy is poised for growth due to the increasing demand for real-time traffic behavior monitoring, machine-to-machine communication, and cloud computing in industrial applications. Additionally, the need to minimize downtime, streamline processes, and reduce operational expenses is driving the adoption of advanced industrial control systems. Sensors and anomaly detection systems are becoming increasingly important in industrial settings to ensure efficient production and prevent potential cyber-attacks. The integration of nanotechnology and nanoscale assembly systems may further enhance the capabilities of industrial control systems In the future. Overall, the market for industrial control systems in Italy is expected to grow steadily during the forecast period, driven by the evolving needs of the industrial sectors, including railway and network industries.

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The industrial control systems segment was valued at USD 2.73 billion in 2018 and showed a gradual increase during the forecast period.

Market Dynamics

Our researchers analyzed the data with 2023 as the base year, along with the key drivers, trends, and challenges. A holistic analysis of drivers will help companies refine their marketing strategies to gain a competitive advantage.

What are the key market drivers leading to the rise in adoption of Italy Factory Automation And Industrial Controls Market?

Need for simplification of complex manufacturing activities is the key driver of the market.

In today's industrial landscape, the integration of factory automation and industrial cont

Global Industrial Control And Factory Automation Market Size Was Worth US$ 203.39 Bn in 2024 and Expected To Reach US$ 555.01 Bn by 2034, CAGR of 10.56%.

The size of the US Factory Automation and Industrial Controls Industry market was valued at USD XX Million in 2023 and is projected to reach USD XXX Million by 2032, with an expected CAGR of 7.80% during the forecast period. Recent developments include: April 2022 - Critical Manufacturing unveiled the latest version of its Manufacturing Execution System (MES) at Hannover Messe 2022. Advancements in Critical Manufacturing MES (V9) help high-tech manufacturers prevail amidst changing market conditions., September 2021 - Rockwell Automation, Inc., the digital transformation and industrial automation company completed the Plex Systems acquisition. This acquisition could allow Rockwell to strengthen their cloud-delivered intelligent manufacturing solutions and provide smart manufacturing in customer operations.. Key drivers for this market are: Gaining Prominence for Automation Technologies, Proactive Government Policies and a Vibrant Startup Ecosystem. Potential restraints include: , Trade Tensions and Implementation Challenges. Notable trends are: Distributed Control Systems (DCS) are Expected to Witness Significant Adoption.

USA Industrial Control and Factory Automation Market is projected to grow around USD 342.7 billion by 2031, at a CAGR of 9.6% during the forecast period.