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Industrial Automation Control Market Size 2025-2029

The industrial automation control market size is forecast to increase by USD 160 billion at a CAGR of 12.3% between 2024 and 2029.

The market is driven by the increasing demand for simplification of complex manufacturing activities. Companies are seeking to streamline their processes and improve efficiency through the implementation of advanced automation systems. The integration of Cloud computing, 5G technology, and machine learning further enhances production capabilities and promotes smart manufacturing. A key trend in this market is the growing preference for open platform architectures in automation software. This allows for greater interoperability and flexibility, enabling seamless integration of various automation components. However, the market faces significant challenges, including the increasing exposure to cybersecurity threats.
Companies must invest in robust security measures to protect their automation infrastructure and mitigate potential risks. Navigating these challenges while capitalizing on market opportunities requires a strategic approach, with a focus on innovation, interoperability, and cybersecurity. Companies that can effectively address these issues and deliver solutions that meet the evolving needs of the market will be well-positioned for success. As automation systems become more interconnected and data-driven, they become more vulnerable to cyber attacks. Semiconductor chips and industrial sensors are integral components of this transformation, powering advanced automation systems and cyber-physical systems.

What will be the Size of the Industrial Automation Control Market during the forecast period?

Explore in-depth regional segment analysis with market size data - historical 2019-2023 and forecasts 2025-2029 - in the full report.
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The industrial sector's shift towards augmented networking architectures is revolutionizing industrial automation, enabling improved quality and cost reduction on the factory floor. Cloud computing plays a pivotal role in this evolution, offering real-time data processing and analysis capabilities. Companies like GE Healthcare are embracing these trends, integrating cyber-physical systems into their operations for enhanced efficiency and operator safety.

The industrial automation industry continues to innovate, with a focus on optimizing production processes and reducing costs while ensuring robust cybersecurity measures. They offer numerous benefits, including cost reduction, improved operator safety, and enhanced operational efficiency. With advancements in technology, these systems continue to evolve, providing new opportunities for optimization and innovation in industrial processes.

How is this Industrial Automation Control Industry segmented?

The industrial automation control industry research report provides comprehensive data (region-wise segment analysis), with forecasts and estimates in 'USD billion' for the period 2025-2029, as well as historical data from 2019-2023 for the following segments.

Product

  Sensors
  Drives
  DCS
  SCADA
  PLC


End-user

  Process industry
  Discrete industry


Component

  Hardware
  Software
  Services


Geography

  North America

    US
    Canada


  Europe

    France
    Germany
    UK


  APAC

    China
    India
    Japan
    South Korea


  South America

    Brazil


  Rest of World (ROW)

By Product Insights

The Sensors segment is estimated to witness significant growth during the forecast period. In the Industrial Automation industry, sensors play a pivotal role in converting physical quantities into electrical signals for advanced control and automation of industrial processing units. Industrial wireless sensors, including flow, temperature, pressure, gas, proximity, level, position, bio, velocity, and vibration sensors, offer high precision, reliability, range, variety, and sensitivity. These sensors enable real-time monitoring and maintenance of process variables, ensuring operational efficiency and improved quality in various industry verticals such as energy & utilities, aerospace & defense, material handling, and heavy engineering. State-of-the-art machinery integrates augmented networking architectures and internet connectivity, allowing for automation systems to communicate and respond to data from industrial sensors.

Cost reduction and improved operator safety are significant benefits of industrial automation, with the reduction of raw material waste and labor costs being key drivers. The integration of Cloud computing, 5G technology, and machine learning further enhances production capabilities and promotes smart manufacturing. Cyber-physical systems and industrial robots are essential components of modern industrial automation, enabling enhanced production and improved quality on the facto

Industrial Control And Factory Automation Market size was valued at USD 231.67 Billion in 2023 and is projected to reach USD 418.10 Billion by 2030, growing at a CAGR of 8.8% during the forecast period 2024-2030.

Global Industrial Control And Factory Automation Market Drivers

The market drivers for the Industrial Control And Factory Automation Market can be influenced by various factors. These may include:

The implementation of Industry 4.0 principles, which prioritize automation, data interchange, and smart technology in production, is a key driver of the Industrial Internet of Things (IIoT). IIoT makes it possible for linked equipment to exchange data and communicate, which improves productivity and flexibility in manufacturing processes.

Demand for Greater Productivity and Efficiency: In order for manufacturers to stay competitive, there is demand to increase productivity and efficiency. Solutions for factory automation and industrial control help to maximize resource usage, minimize downtime, and streamline operations.

The use of energy-efficient automation technology is being fueled by growing energy expenses as well as environmental concerns. These innovations contribute to a decrease in greenhouse gas emissions and energy utilization.

Technological Developments: Innovation in industrial control and automation is being propelled by developments in fields like robots, artificial intelligence, and machine learning. These technologies make industrial processes more intelligent and self-sufficient.

Government Initiatives and rules: To encourage automation and digitization in manufacturing, governments all over the world are putting initiatives and rules into place. This covers cybersecurity and interoperability standards as well as incentives for implementing automation technologies.

Globalization and Supply Chain Optimization: As a result of the trend toward globalization, manufacturing operations now require greater agility and responsiveness. Solutions for factory automation and industrial control aid in supply chain optimization and market condition adaptation.

workers Shortages and Cost Pressures: There is a shortage of skilled workers in the manufacturing sector in many areas. By decreasing the need for physical labor and increasing the productivity of the current workforce, automation aids in addressing this issue.

Safety and Compliance Requirements: For manufacturers, maintaining a safe workplace and adhering to regulations are top priorities. Solutions for industrial automation and control aid in the observation and management of safety systems, guaranteeing adherence to regulations.

The global market for industrial control and automation was valued at about *** billion U.S. dollars in 2020. At a compound annual growth rate of approximately nine percent, the market is projected to be sized at almost *** billion U.S. dollars in 2026.

The Factory and Industrial Automation Market Segmented Into Product (By Industrial Control Systems, Field Devices), Component (hardware and More), Control System Architecture (Proprietary / Vendor-Specific and More), End-User Industry (Automotive, Chemical and Petrochemical, Utility and More), and by Geography. The Market Forecasts are Provided in Terms of Value (USD).

Global Industrial Automation and Control Systems Market size & share value expected to touch USD 431.8 Billion by 2032, to grow at a CAGR of 10.7% during the forecast period.

United States Factory Automation and Industrial Controls Market Report is Segmented by Component (Hardware, Software, and More), Type (Industrial Control Systems and Field Devices), and End-User Industry (Oil and Gas, Metals and Mining, and More). The Market Forecasts are Provided in Terms of Value (USD).

North America Industrial Automation and Control market size will be USD 60993.68 million in 2024 and will grow at a compound annual growth rate (CAGR) of 7.0% from 2024 to 2031. North America has emerged as a prominent participant, and its sales revenue is estimated to reach USD 106222.0 Million by 2031. This growth is mainly attributed to the region's encouraging government programs and regulations.

The predicted market growth shows that it will rise from USD 152,330.8 million in 2025 to USD 260,203 million by 2035 at a 5.5% CAGR rate during the forecast period.

Metric	Value
Industry Size (2025E)	USD 152,330.8 million
Industry Value (2035F)	USD 260,203 million
CAGR (2025 to 2035)	5.5%

Country-Wise Outlook

Country	CAGR (2025 to 2035)
USA	5.2%

Country	CAGR (2025 to 2035)
UK	5.3%

Region	CAGR (2025 to 2035)
European Union	5.5%

Country	CAGR (2025 to 2035)
Japan	5.0%

Country	CAGR (2025 to 2035)
South Korea	5.8%

Segmentation Outlook-Factory Automation and Industrial Controls Market

Product Type	Market Share (2025)
Industrial Control Systems	38.7%

End Use Industry	Market Share (2025)
Automotive	41.2%

Competitive Outlook

Company Name	Estimated Market Share (%)
Siemens AG	20-24%
Rockwell Automation, Inc.	15-19%
Mitsubishi Electric Corporation	12-16%
Schneider Electric SE	9-13%
ABB Ltd.	7-11%
Emerson Electric Co.	6-10%
Other Companies (combined)	18-26%

This graph shows the global factory automation and industrial controls market size in 2017 and 2023. The size of the global factory automation and industrial controls market amounted to approximately *** billion U.S. dollars in 2017.

The industrial automation market, valued at $203.05 million in 2025, is projected to experience robust growth, driven by increasing demand for enhanced productivity, efficiency, and safety across various industries. A Compound Annual Growth Rate (CAGR) of 8.77% from 2025 to 2033 indicates a significant expansion, propelled by several key factors. The rising adoption of Industry 4.0 technologies, including advanced robotics, AI-powered predictive maintenance, and the Internet of Things (IoT), is significantly impacting the market. Furthermore, the growing need for automation in labor-intensive sectors like manufacturing, automotive, and food and beverage is fostering market expansion. The integration of sophisticated control systems like DCS, SCADA, and PLC, alongside advanced software solutions such as MES and ERP, further contributes to market growth. Specific segments experiencing rapid growth include Industrial Control Systems (particularly DCS and SCADA), Field Devices (especially sensors and actuators), and Software (driven by increasing demand for PLM and MES). Geographical distribution shows strong growth potential across Asia, driven by rapid industrialization and infrastructure development, while North America and Europe maintain significant market shares due to established automation infrastructure and technological advancements. However, certain restraints are influencing market growth. High initial investment costs associated with implementing automation technologies can be a barrier for smaller businesses. Furthermore, the complexity of integrating diverse systems and the need for skilled professionals to operate and maintain advanced automation infrastructure present challenges. Cybersecurity threats remain a significant concern, necessitating robust security protocols for the smooth functioning of interconnected systems. Despite these challenges, the long-term prospects for the industrial automation market remain extremely positive, with sustained growth expected throughout the forecast period due to the continuous technological advancements and increasing demand for efficient and cost-effective manufacturing processes across diverse industries. The market's evolution will continue to be shaped by technological breakthroughs, industry-specific regulatory changes, and the overall global economic climate. Recent developments include: April 2024: Emerson unveiled its automation solutions at the Hannover Messe in Germany in April 2024, emphasizing its 'Floor to Cloud' strategy. A key highlight was the PACSystems exhibit, specifically crafted to showcase its prowess in energy monitoring. This demonstration showcased Emerson's energy efficiency and offered insights into the energy consumption of adjacent booths. The primary aim was to underscore the potential of industrial edge control systems, when paired with sophisticated software and analytics, in continuously enhancing operational efficiency by maximizing equipment and resources., January 2024: ABB announced the acquisition of Sevensense, a Swiss start-up operating in the industrial robotics industry. The company aims to enhance its capabilities in the industrial robot segment through this.. Key drivers for this market are: Growth of Industrial Activities in Developing Economies, Growing Emphasis on Energy Efficiency and Cost Reduction. Potential restraints include: Growth of Industrial Activities in Developing Economies, Growing Emphasis on Energy Efficiency and Cost Reduction. Notable trends are: Oil and Gas Industry to Witness Significant Growth.

Global Industrial Control & Factory Automation market size is expected to reach $246.29 billion by 2029 at 9.3%, connected enterprises fuel growth in industrial control and factory automation market

Global industrial control & factory automation market size is expected to reach USD 277.3 billion by 2030 at a CAGR of 8.2%, according to a new study by Polaris Market Research.

Industrial Automation and Control Market Outlook

The global market size for Industrial Automation and Control was estimated to be around USD 155 billion in 2023, with projections indicating it will reach approximately USD 278 billion by 2032, growing at a compound annual growth rate (CAGR) of 6.8%. This growth is driven by the increasing need for efficiency and productivity in various industries, coupled with advances in technology and the growing trend of Industry 4.0.

One of the primary growth drivers for the industrial automation and control market is the escalating demand for automation solutions across different industry sectors. With the rise of smart manufacturing, companies are increasingly adopting automated control systems to enhance productivity, improve quality, and reduce operational costs. Moreover, the integration of Industrial Internet of Things (IIoT) in automation solutions is enabling real-time data analytics, predictive maintenance, and remote monitoring, thereby boosting the market growth.

Another crucial factor contributing to the market's expansion is the growing emphasis on energy efficiency. Industries are under constant pressure to minimize energy consumption while maximizing output. This has led to the adoption of advanced control systems that optimize energy use and reduce waste. Moreover, stringent government regulations and policies aimed at promoting energy-efficient practices are further propelling the demand for industrial automation solutions. The increased focus on sustainability and green manufacturing practices is also a significant driver for the market.

Technological advancements such as artificial intelligence (AI), machine learning (ML), and robotics are playing a pivotal role in shaping the industrial automation and control market. These technologies are being increasingly incorporated into automation solutions, resulting in enhanced accuracy, speed, and reliability. The development of sophisticated human-machine interfaces (HMIs) and advanced programmable logic controllers (PLCs) is also driving the market forward. Furthermore, the convergence of IT and OT (Operational Technology) is leading to the emergence of more integrated and efficient automation systems.

Industrial Control systems are at the heart of modern automation solutions, providing the necessary infrastructure to manage and optimize complex industrial processes. These systems encompass a wide range of technologies and tools that enable precise control over machinery and processes, ensuring efficiency and reliability. As industries continue to evolve, the demand for robust industrial control systems is growing, driven by the need to enhance productivity and maintain competitive advantage. The integration of advanced technologies such as AI and IoT into industrial control systems is further enhancing their capabilities, allowing for more sophisticated and adaptive process management. This evolution is crucial for industries aiming to meet the challenges of modern manufacturing and production environments.

Regionally, Asia Pacific is expected to dominate the industrial automation and control market during the forecast period. The rapid industrialization, coupled with significant investments in infrastructure development and manufacturing facilities, is driving the demand for automation solutions in this region. North America and Europe are also key markets, owing to the high adoption of advanced technologies and the presence of major industry players. In contrast, Latin America and the Middle East & Africa are anticipated to witness moderate growth due to the gradual adoption of automation technologies and economic conditions.

Component Analysis

The industrial automation and control market is segmented by component into hardware, software, and services. The hardware segment includes various devices and instruments used in automation systems, such as sensors, controllers, actuators, and other mechanical and electronic components. This segment is critical as the reliability and performance of these hardware components directly impact the efficiency of automation systems.

Software components in the automation market include various programs and applications used to control and monitor industrial processes. These software solutions often feature sophisticated algorithms and models that enable real-time data analysis, process optimization, and predictive maintenance. The demand for software sol

The North America Factory Automation and Industrial Controls Market Report is segmented by Type (Industrial Control Systems, Field Devices), End-user Industry (Oil and Gas, Chemical and Petrochemical, Power and Utilities, Food and Beverages, Automotive), and Country.

The Middle East and Africa Factory Automation and Industrial Controls Market is segmented by Type (Industrial Control Systems, Field Devices), End-user Industry (Oil and Gas, Chemical and Petrochemical, Power and Utilities, Food, and Beverages, Automotive and Transportation), and Country.

Global industrial control & factory automation market size was valued at USD 137.34 billion in 2021 and is expected to grow at a CAGR of 8.2% during the forecast period.

Industrial Automation Market size was valued at around USD 162 billion in 2023 and is expected to register a CAGR of around 10.8% during 2025-2030.

The North American factory automation and industrial controls industry is projected to expand at a CAGR of 8.12% from 2025 to 2033, driven by increasing automation in manufacturing, rising demand for energy efficiency, and advancements in technology. The industry is segmented into type (industrial control systems and field devices) and end-user industry (oil and gas, chemical and petrochemical, power and utilities, food and beverages, automotive, and others). Key trends include the adoption of cloud-based systems, the growth of smart factories, and the integration of artificial intelligence (AI) into industrial processes. Major players in the North American factory automation and industrial controls market include Honeywell International Inc, ABB Ltd, KUKA AG (Midea Group), Yasakawa Electric Corporation, Mitsubishi Electric Corporation, Siemens AG, Nidec Motor Corporation, Schneider Electric SE, Fanuc Corporation, Omron Corporation, Basler AG, Rockwell Automation Inc, Yokogawa Electric Corporation, Regal Beloit Corporation, and Emerson Electric Company. These companies offer a range of products and services, including programmable logic controllers (PLCs), industrial robots, and distributed control systems (DCSs). The competitive landscape is characterized by technological innovation, strategic partnerships, and mergers and acquisitions. Key drivers for this market are: , Launch of Stringent Energy Conservation Standards and Drive for Local Manufacturing. Potential restraints include: , Trade Tensions and Implementation Challenges. Notable trends are: Sensors and Transmitters Field Devices to Drive the Market Growth.

Global Factory Automation Control market size 2025 was XX Million. Factory Automation Control Industry compound annual growth rate (CAGR) will be XX% from 2025 till 2033.

Industrial Control & Factory Automation Market Outlook

According to our latest research, the global Industrial Control & Factory Automation market size reached USD 148.6 billion in 2024, reflecting robust expansion driven by the accelerating adoption of smart manufacturing solutions worldwide. The market is poised to grow at a CAGR of 9.2% from 2025 to 2033, with forecasts indicating a value of USD 330.1 billion by 2033. This rapid growth is primarily attributed to increasing demand for operational efficiency, rising investments in Industry 4.0 initiatives, and the proliferation of advanced digital technologies across manufacturing sectors. As per our latest research, the integration of automation technologies is reshaping production landscapes, enabling higher productivity, enhanced quality control, and significant cost reductions for enterprises globally.

The primary growth factor propelling the Industrial Control & Factory Automation market is the escalating emphasis on operational efficiency and productivity enhancement. Manufacturers are under constant pressure to reduce operational costs, minimize downtime, and improve product quality to remain competitive in a globalized marketplace. The deployment of automation solutions such as programmable logic controllers (PLCs), distributed control systems (DCS), and industrial robots allows for real-time monitoring, predictive maintenance, and seamless process optimization. This enables companies to achieve substantial gains in throughput and resource utilization. Furthermore, the integration of machine learning and artificial intelligence within automation systems is driving the transition towards smart factories, fostering a new era of data-driven decision-making and process agility.

Another critical driver is the widespread adoption of Industry 4.0 and the Industrial Internet of Things (IIoT), which is revolutionizing traditional manufacturing paradigms. The convergence of information technology (IT) and operational technology (OT) is facilitating the creation of interconnected production environments where machines, devices, and systems communicate seamlessly. This connectivity enables manufacturers to collect and analyze vast volumes of data from the shop floor, leading to improved asset management, energy efficiency, and supply chain visibility. As a result, companies across automotive, food & beverage, pharmaceuticals, and other verticals are investing heavily in automation technologies to harness the benefits of digital transformation and maintain a competitive edge.

The Industrial Control & Factory Automation market is also benefiting from favorable government policies and initiatives aimed at promoting smart manufacturing. Numerous countries are rolling out incentives, subsidies, and regulatory frameworks to encourage the adoption of automation technologies among small and medium enterprises (SMEs) as well as large corporations. Additionally, the ongoing labor shortages and rising labor costs in developed economies are prompting manufacturers to automate repetitive and hazardous tasks, ensuring workplace safety and compliance with stringent regulations. The increasing focus on sustainability and energy conservation is further fueling demand for automation solutions that enable efficient resource management and reduce environmental impact.

From a regional perspective, the Asia Pacific region stands out as the most dynamic market for industrial control and factory automation, accounting for the largest share in 2024. This growth is primarily driven by the rapid industrialization of emerging economies such as China, India, and Southeast Asian countries, coupled with substantial investments in manufacturing infrastructure and technology upgrades. North America and Europe are also significant contributors to market expansion, owing to their advanced manufacturing sectors and early adoption of cutting-edge automation solutions. Meanwhile, Latin America and the Middle East & Africa are witnessing steady growth as local industries embrace automation to enhance competitiveness and comply with global quality standards.