The Factory and Industrial Automation Market Segmented Into Product (By Industrial Control Systems, Field Devices), Component (hardware and More), Control System Architecture (Proprietary / Vendor-Specific and More), End-User Industry (Automotive, Chemical and Petrochemical, Utility and More), and by Geography. The Market Forecasts are Provided in Terms of Value (USD).

The global market for industrial control and automation was valued at about *** billion U.S. dollars in 2020. At a compound annual growth rate of approximately nine percent, the market is projected to be sized at almost *** billion U.S. dollars in 2026.

Industrial Controls Market is projected to reach USD 326.60 Bn by 2030, growing at a CAGR of 5.5% during the forecast period

Industrial Control And Factory Automation Market size was valued at USD 231.67 Billion in 2023 and is projected to reach USD 418.10 Billion by 2030, growing at a CAGR of 8.8% during the forecast period 2024-2030.

Global Industrial Control And Factory Automation Market Drivers

The market drivers for the Industrial Control And Factory Automation Market can be influenced by various factors. These may include:

The implementation of Industry 4.0 principles, which prioritize automation, data interchange, and smart technology in production, is a key driver of the Industrial Internet of Things (IIoT). IIoT makes it possible for linked equipment to exchange data and communicate, which improves productivity and flexibility in manufacturing processes.

Demand for Greater Productivity and Efficiency: In order for manufacturers to stay competitive, there is demand to increase productivity and efficiency. Solutions for factory automation and industrial control help to maximize resource usage, minimize downtime, and streamline operations.

The use of energy-efficient automation technology is being fueled by growing energy expenses as well as environmental concerns. These innovations contribute to a decrease in greenhouse gas emissions and energy utilization.

Technological Developments: Innovation in industrial control and automation is being propelled by developments in fields like robots, artificial intelligence, and machine learning. These technologies make industrial processes more intelligent and self-sufficient.

Government Initiatives and rules: To encourage automation and digitization in manufacturing, governments all over the world are putting initiatives and rules into place. This covers cybersecurity and interoperability standards as well as incentives for implementing automation technologies.

Globalization and Supply Chain Optimization: As a result of the trend toward globalization, manufacturing operations now require greater agility and responsiveness. Solutions for factory automation and industrial control aid in supply chain optimization and market condition adaptation.

workers Shortages and Cost Pressures: There is a shortage of skilled workers in the manufacturing sector in many areas. By decreasing the need for physical labor and increasing the productivity of the current workforce, automation aids in addressing this issue.

Safety and Compliance Requirements: For manufacturers, maintaining a safe workplace and adhering to regulations are top priorities. Solutions for industrial automation and control aid in the observation and management of safety systems, guaranteeing adherence to regulations.

The predicted market growth shows that it will rise from USD 152,330.8 million in 2025 to USD 260,203 million by 2035 at a 5.5% CAGR rate during the forecast period.

Metric	Value
Industry Size (2025E)	USD 152,330.8 million
Industry Value (2035F)	USD 260,203 million
CAGR (2025 to 2035)	5.5%

Country-Wise Outlook

Country	CAGR (2025 to 2035)
USA	5.2%

Country	CAGR (2025 to 2035)
UK	5.3%

Region	CAGR (2025 to 2035)
European Union	5.5%

Country	CAGR (2025 to 2035)
Japan	5.0%

Country	CAGR (2025 to 2035)
South Korea	5.8%

Segmentation Outlook-Factory Automation and Industrial Controls Market

Product Type	Market Share (2025)
Industrial Control Systems	38.7%

End Use Industry	Market Share (2025)
Automotive	41.2%

Competitive Outlook

Company Name	Estimated Market Share (%)
Siemens AG	20-24%
Rockwell Automation, Inc.	15-19%
Mitsubishi Electric Corporation	12-16%
Schneider Electric SE	9-13%
ABB Ltd.	7-11%
Emerson Electric Co.	6-10%
Other Companies (combined)	18-26%

This graph shows the global factory automation and industrial controls market size in 2017 and 2023. The size of the global factory automation and industrial controls market amounted to approximately *** billion U.S. dollars in 2017.

The Asia Pacific Factory Automation and Industrial Controls Market Report is Segmented by Type (Industrial Control Systems​, Field Devices​), End-User Industry​ (Oil and Gas, Chemical and Petrochemical, Power and Utilities, Food and Beverages​, Automotive, Pharmaceutical​), and Country. The Market Sizes and Forecasts are Provided in Terms of Value (USD) for all the Above Segments.

Snapshot img

Industrial Automation Control Market Size 2025-2029

The industrial automation control market size is forecast to increase by USD 160 billion at a CAGR of 12.3% between 2024 and 2029.

The market is driven by the increasing demand for simplification of complex manufacturing activities. Companies are seeking to streamline their processes and improve efficiency through the implementation of advanced automation systems. The integration of Cloud computing, 5G technology, and machine learning further enhances production capabilities and promotes smart manufacturing. A key trend in this market is the growing preference for open platform architectures in automation software. This allows for greater interoperability and flexibility, enabling seamless integration of various automation components. However, the market faces significant challenges, including the increasing exposure to cybersecurity threats.
Companies must invest in robust security measures to protect their automation infrastructure and mitigate potential risks. Navigating these challenges while capitalizing on market opportunities requires a strategic approach, with a focus on innovation, interoperability, and cybersecurity. Companies that can effectively address these issues and deliver solutions that meet the evolving needs of the market will be well-positioned for success. As automation systems become more interconnected and data-driven, they become more vulnerable to cyber attacks. Semiconductor chips and industrial sensors are integral components of this transformation, powering advanced automation systems and cyber-physical systems.

What will be the Size of the Industrial Automation Control Market during the forecast period?

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The industrial sector's shift towards augmented networking architectures is revolutionizing industrial automation, enabling improved quality and cost reduction on the factory floor. Cloud computing plays a pivotal role in this evolution, offering real-time data processing and analysis capabilities. Companies like GE Healthcare are embracing these trends, integrating cyber-physical systems into their operations for enhanced efficiency and operator safety.

The industrial automation industry continues to innovate, with a focus on optimizing production processes and reducing costs while ensuring robust cybersecurity measures. They offer numerous benefits, including cost reduction, improved operator safety, and enhanced operational efficiency. With advancements in technology, these systems continue to evolve, providing new opportunities for optimization and innovation in industrial processes.

How is this Industrial Automation Control Industry segmented?

The industrial automation control industry research report provides comprehensive data (region-wise segment analysis), with forecasts and estimates in 'USD billion' for the period 2025-2029, as well as historical data from 2019-2023 for the following segments.

Product

  Sensors
  Drives
  DCS
  SCADA
  PLC


End-user

  Process industry
  Discrete industry


Component

  Hardware
  Software
  Services


Geography

  North America

    US
    Canada


  Europe

    France
    Germany
    UK


  APAC

    China
    India
    Japan
    South Korea


  South America

    Brazil


  Rest of World (ROW)

By Product Insights

The Sensors segment is estimated to witness significant growth during the forecast period. In the Industrial Automation industry, sensors play a pivotal role in converting physical quantities into electrical signals for advanced control and automation of industrial processing units. Industrial wireless sensors, including flow, temperature, pressure, gas, proximity, level, position, bio, velocity, and vibration sensors, offer high precision, reliability, range, variety, and sensitivity. These sensors enable real-time monitoring and maintenance of process variables, ensuring operational efficiency and improved quality in various industry verticals such as energy & utilities, aerospace & defense, material handling, and heavy engineering. State-of-the-art machinery integrates augmented networking architectures and internet connectivity, allowing for automation systems to communicate and respond to data from industrial sensors.

Cost reduction and improved operator safety are significant benefits of industrial automation, with the reduction of raw material waste and labor costs being key drivers. The integration of Cloud computing, 5G technology, and machine learning further enhances production capabilities and promotes smart manufacturing. Cyber-physical systems and industrial robots are essential components of modern industrial automation, enabling enhanced production and improved quality on the facto

The North America Factory Automation and Industrial Controls Market Report is segmented by Type (Industrial Control Systems, Field Devices), End-user Industry (Oil and Gas, Chemical and Petrochemical, Power and Utilities, Food and Beverages, Automotive), and Country.

Industrial Automation Market valued at USD 238.13 Bn in 2025 is anticipated to reaching USD 449.77 Bn by 2032 with a steady annual growth rate of 9.5%

The Middle East and Africa Factory Automation and Industrial Controls Market is segmented by Type (Industrial Control Systems, Field Devices), End-user Industry (Oil and Gas, Chemical and Petrochemical, Power and Utilities, Food, and Beverages, Automotive and Transportation), and Country.

The North American factory automation and industrial controls industry is projected to expand at a CAGR of 8.12% from 2025 to 2033, driven by increasing automation in manufacturing, rising demand for energy efficiency, and advancements in technology. The industry is segmented into type (industrial control systems and field devices) and end-user industry (oil and gas, chemical and petrochemical, power and utilities, food and beverages, automotive, and others). Key trends include the adoption of cloud-based systems, the growth of smart factories, and the integration of artificial intelligence (AI) into industrial processes. Major players in the North American factory automation and industrial controls market include Honeywell International Inc, ABB Ltd, KUKA AG (Midea Group), Yasakawa Electric Corporation, Mitsubishi Electric Corporation, Siemens AG, Nidec Motor Corporation, Schneider Electric SE, Fanuc Corporation, Omron Corporation, Basler AG, Rockwell Automation Inc, Yokogawa Electric Corporation, Regal Beloit Corporation, and Emerson Electric Company. These companies offer a range of products and services, including programmable logic controllers (PLCs), industrial robots, and distributed control systems (DCSs). The competitive landscape is characterized by technological innovation, strategic partnerships, and mergers and acquisitions. Key drivers for this market are: , Launch of Stringent Energy Conservation Standards and Drive for Local Manufacturing. Potential restraints include: , Trade Tensions and Implementation Challenges. Notable trends are: Sensors and Transmitters Field Devices to Drive the Market Growth.

The Industrial Control Systems Market is projected to grow from $ 207.28 Billion in 2024 to $ 441.82 Billion by 2032, at a CAGR of 8.9% between 2025 and 2032.

Industrial Automation and Control Systems Market Growing at a CAGR of 10.7% with Market Size Worth $431.8 Billion By 2032 Study By Polaris Market Research

The Global Industrial Automation market size is recorded to be USD 169.82 billion in 2024 and is expected to reach USD 443.54 billion by 2035.

Industrial Controls Market Outlook

The global industrial controls market size was valued at approximately USD 160 billion in 2023 and is anticipated to reach around USD 250 billion by 2032, growing at a compound annual growth rate (CAGR) of 5.5% from 2024 to 2032. The market's growth is primarily driven by the increasing demand for automation and the need to enhance operational efficiency across various industries.

One of the primary growth factors driving the industrial controls market is the rapid adoption of automation technologies in manufacturing and process industries. Automation helps in reducing human intervention, thereby minimizing human errors and enhancing productivity. Industries such as oil & gas, power generation, and automotive are increasingly deploying industrial control systems to streamline operations and improve efficiency. The integration of industrial controls with emerging technologies, such as the Internet of Things (IoT) and artificial intelligence (AI), is also significantly contributing to market growth.

Another major growth driver is the rising focus on safety and regulatory compliance. Industries are under constant pressure to adhere to stringent safety standards and government regulations. Industrial control systems play a crucial role in monitoring processes, ensuring safety protocols are followed, and reducing the risk of hazardous incidents. The increasing incidents of industrial accidents have highlighted the importance of robust safety systems, further propelling the demand for industrial controls.

The growing trend of digital transformation and smart manufacturing is also fueling market growth. As industries move towards Industry 4.0, there is a heightened demand for sophisticated industrial control solutions that can offer real-time data analytics and seamless connectivity. Smart factories equipped with advanced industrial control systems can achieve higher efficiency, lower operational costs, and improved product quality. This ongoing transformation is creating numerous opportunities for market expansion.

Industrial Automation and Control systems have become a cornerstone in the evolution of modern industries, enabling seamless integration of various processes and enhancing overall productivity. These systems are designed to automate complex industrial processes, reducing the need for manual intervention and minimizing the risk of human error. By leveraging advanced technologies such as IoT and AI, industrial automation and control systems provide real-time data analytics and predictive maintenance capabilities, allowing industries to optimize their operations and achieve higher efficiency. The growing trend of smart manufacturing and digital transformation is further propelling the demand for these systems, as industries strive to remain competitive in an increasingly automated world.

Regionally, the Asia Pacific is expected to witness significant growth during the forecast period. The region's industrial controls market is primarily driven by the rapid industrialization and increasing investments in automation technologies in countries like China, India, and Japan. The presence of a large number of manufacturing facilities and the growing awareness regarding the benefits of automation further support market growth in this region. North America and Europe are also expected to maintain substantial market shares, owing to the well-established industrial sectors and the adoption of advanced control systems.

Component Analysis

The industrial controls market can be segmented by component into Programmable Logic Controllers (PLCs), Distributed Control Systems (DCS), Supervisory Control and Data Acquisition (SCADA), Human-Machine Interface (HMI), and others. Each of these components plays a vital role in the overall functioning and efficiency of industrial operations. Programmable Logic Controllers (PLCs) have been widely adopted across various industries due to their reliability and ease of programming. PLCs are designed to handle multiple inputs and outputs, making them suitable for complex automation tasks. They offer high-speed processing and can be easily integrated with other control systems, which enhances their appeal in the market.

Distributed Control Systems (DCS) are another critical component of the industrial controls market. DCS are primarily used in process industries such as oil & gas, chemicals, and power generation to

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Industrial Automation Market Size 2025-2029

The industrial automation market size is forecast to increase by USD 124.9 billion at a CAGR of 10% between 2024 and 2029.

The market is experiencing significant shifts, driven by the increasing demand for open platform architectures in automation software. This trend reflects the growing need for interoperability and flexibility in manufacturing processes, enabling seamless integration of various automation systems and data sources. However, the implementation of open platform architectures poses technical challenges, requiring advanced IT infrastructure and expertise in software integration. Sensors, including temperature, humidity, torque sensors, play a crucial role in gathering data for AI-driven decision-making.
To capitalize on the opportunities presented by the evolving market landscape, organizations must invest in developing robust IT infrastructure, prioritize cybersecurity measures, and focus on cost-effective automation solutions that offer scalability and adaptability. Moreover, the market faces challenges related to cybersecurity threats, as the increasing adoption of IoT and cloud-based solutions in industrial automation exposes systems to potential vulnerabilities. However, technical challenges persist, such as the integration of legacy systems and ensuring cybersecurity. Additionally, the high initial investment costs associated with automation projects and the need for continuous upgrades to keep up with technological advancements can act as barriers to entry for some companies.

What will be the Size of the Industrial Automation Market during the forecast period?

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The market is experiencing significant growth, driven by the integration of mobility, robotics, and the Internet of Things (IoT) in various industries. Automation processes in manufacturing and material handling sectors are becoming more sophisticated, with temperature and humidity sensors, torque sensors, and analytics playing crucial roles in optimizing productivity. Labor costs are a major concern, leading industries to adopt AI and machine learning to streamline operations and enhance efficiency. The mining and metal sector, aerospace and defense, healthcare, and transportation are among the key industries embracing these technologies.
Networking architectures are evolving, with 5G wireless technology set to revolutionize communication between sensors and machines. Cloud-based solutions are also gaining traction, enabling real-time data analysis and remote monitoring. AI and machine learning are transforming industrial automation, enabling predictive maintenance and improving overall performance.

How is this Industrial Automation Industry segmented?

The industrial automation industry research report provides comprehensive data (region-wise segment analysis), with forecasts and estimates in 'USD billion' for the period 2025-2029, as well as historical data from 2019-2023 for the following segments.

Product

  SCADA
  PLC
  DCS
  Drives
  Sensors


End-user

  Process industry
  Discrete industry


Type

  Fixed automation
  Programmable automation
  Flexible and integrated automation


Geography

  North America

    US
    Canada


  Europe

    France
    Germany
    UK


  APAC

    Australia
    China
    India
    Japan
    South Korea


  Rest of World (ROW)

By Product Insights

The SCADA segment is estimated to witness significant growth during the forecast period. In the industrial sector, technological advancements such as Artificial Intelligence (AI) and Machine Learning are revolutionizing automation processes. Strategic partnerships between tech giants and industrial companies are driving productivity gains, with AI and robotics at the forefront. Sensors, including temperature, humidity, and torque sensors, are integral to the Internet of Things (IoT) and Industrial Internet of Things (IIoT) infrastructures, providing real-time data for analytics and efficiency improvements. Mining and metal industries are leveraging 5G wireless technology to enhance material handling and streamline operations.

In the manufacturing sector, DC and AC motors power automation technologies, while programmable logic controllers and Human Machine Interfaces ensure safety compliance and quality control. Cloud Computing facilitates data storage and access, enabling data-driven decision-making in various industries, from healthcare to aerospace and defense. Automation technologies, including AI and robotics, are reducing labor costs and improving mobility. Advanced sensors and networking architectures enable seamless data transfer and analysis, while labeling equipment and input/output sensors ensure accurate and efficient production

Global Factory Automation & Industrial Controls market size 2025 is $152331 Million whereas according out published study it will reach to $235006 Million by 2033. Factory Automation & Industrial Controls market will be growing at a CAGR of 5.569% during 2025 to 2033.

This report delivers crucial Industrial Controls Market intelligence—future outlook, share shifts, and forecast trends.

The Industrial Automation and Control Systems Market is projected to grow from USD 408.03 Billion in 2024 to USD 862.33 Billion by 2032, at a CAGR of 10.81% from 2025 to 2032.