The Factory and Industrial Automation Market Segmented Into Product (By Industrial Control Systems, Field Devices), Component (hardware and More), Control System Architecture (Proprietary / Vendor-Specific and More), End-User Industry (Automotive, Chemical and Petrochemical, Utility and More), and by Geography. The Market Forecasts are Provided in Terms of Value (USD).

The global market for industrial control and automation was valued at about *** billion U.S. dollars in 2020. At a compound annual growth rate of approximately nine percent, the market is projected to be sized at almost *** billion U.S. dollars in 2026.

Industrial Control And Factory Automation Market size was valued at USD 231.67 Billion in 2023 and is projected to reach USD 418.10 Billion by 2030, growing at a CAGR of 8.8% during the forecast period 2024-2030.

Global Industrial Control And Factory Automation Market Drivers

The market drivers for the Industrial Control And Factory Automation Market can be influenced by various factors. These may include:

The implementation of Industry 4.0 principles, which prioritize automation, data interchange, and smart technology in production, is a key driver of the Industrial Internet of Things (IIoT). IIoT makes it possible for linked equipment to exchange data and communicate, which improves productivity and flexibility in manufacturing processes.

Demand for Greater Productivity and Efficiency: In order for manufacturers to stay competitive, there is demand to increase productivity and efficiency. Solutions for factory automation and industrial control help to maximize resource usage, minimize downtime, and streamline operations.

The use of energy-efficient automation technology is being fueled by growing energy expenses as well as environmental concerns. These innovations contribute to a decrease in greenhouse gas emissions and energy utilization.

Technological Developments: Innovation in industrial control and automation is being propelled by developments in fields like robots, artificial intelligence, and machine learning. These technologies make industrial processes more intelligent and self-sufficient.

Government Initiatives and rules: To encourage automation and digitization in manufacturing, governments all over the world are putting initiatives and rules into place. This covers cybersecurity and interoperability standards as well as incentives for implementing automation technologies.

Globalization and Supply Chain Optimization: As a result of the trend toward globalization, manufacturing operations now require greater agility and responsiveness. Solutions for factory automation and industrial control aid in supply chain optimization and market condition adaptation.

workers Shortages and Cost Pressures: There is a shortage of skilled workers in the manufacturing sector in many areas. By decreasing the need for physical labor and increasing the productivity of the current workforce, automation aids in addressing this issue.

Safety and Compliance Requirements: For manufacturers, maintaining a safe workplace and adhering to regulations are top priorities. Solutions for industrial automation and control aid in the observation and management of safety systems, guaranteeing adherence to regulations.

United States Factory Automation and Industrial Controls Market Report is Segmented by Component (Hardware, Software, and More), Type (Industrial Control Systems and Field Devices), and End-User Industry (Oil and Gas, Metals and Mining, and More). The Market Forecasts are Provided in Terms of Value (USD).

Global Industrial Control & Factory Automation market size is expected to reach $246.29 billion by 2029 at 9.3%, connected enterprises fuel growth in industrial control and factory automation market

Global industrial control & factory automation market size is expected to reach USD 277.3 billion by 2030 at a CAGR of 8.2%, according to a new study by Polaris Market Research.

Industrial Control & Factory Automation Market Outlook

According to our latest research, the global Industrial Control & Factory Automation market size reached USD 148.6 billion in 2024, reflecting robust expansion driven by the accelerating adoption of smart manufacturing solutions worldwide. The market is poised to grow at a CAGR of 9.2% from 2025 to 2033, with forecasts indicating a value of USD 330.1 billion by 2033. This rapid growth is primarily attributed to increasing demand for operational efficiency, rising investments in Industry 4.0 initiatives, and the proliferation of advanced digital technologies across manufacturing sectors. As per our latest research, the integration of automation technologies is reshaping production landscapes, enabling higher productivity, enhanced quality control, and significant cost reductions for enterprises globally.

The primary growth factor propelling the Industrial Control & Factory Automation market is the escalating emphasis on operational efficiency and productivity enhancement. Manufacturers are under constant pressure to reduce operational costs, minimize downtime, and improve product quality to remain competitive in a globalized marketplace. The deployment of automation solutions such as programmable logic controllers (PLCs), distributed control systems (DCS), and industrial robots allows for real-time monitoring, predictive maintenance, and seamless process optimization. This enables companies to achieve substantial gains in throughput and resource utilization. Furthermore, the integration of machine learning and artificial intelligence within automation systems is driving the transition towards smart factories, fostering a new era of data-driven decision-making and process agility.

Another critical driver is the widespread adoption of Industry 4.0 and the Industrial Internet of Things (IIoT), which is revolutionizing traditional manufacturing paradigms. The convergence of information technology (IT) and operational technology (OT) is facilitating the creation of interconnected production environments where machines, devices, and systems communicate seamlessly. This connectivity enables manufacturers to collect and analyze vast volumes of data from the shop floor, leading to improved asset management, energy efficiency, and supply chain visibility. As a result, companies across automotive, food & beverage, pharmaceuticals, and other verticals are investing heavily in automation technologies to harness the benefits of digital transformation and maintain a competitive edge.

The Industrial Control & Factory Automation market is also benefiting from favorable government policies and initiatives aimed at promoting smart manufacturing. Numerous countries are rolling out incentives, subsidies, and regulatory frameworks to encourage the adoption of automation technologies among small and medium enterprises (SMEs) as well as large corporations. Additionally, the ongoing labor shortages and rising labor costs in developed economies are prompting manufacturers to automate repetitive and hazardous tasks, ensuring workplace safety and compliance with stringent regulations. The increasing focus on sustainability and energy conservation is further fueling demand for automation solutions that enable efficient resource management and reduce environmental impact.

From a regional perspective, the Asia Pacific region stands out as the most dynamic market for industrial control and factory automation, accounting for the largest share in 2024. This growth is primarily driven by the rapid industrialization of emerging economies such as China, India, and Southeast Asian countries, coupled with substantial investments in manufacturing infrastructure and technology upgrades. North America and Europe are also significant contributors to market expansion, owing to their advanced manufacturing sectors and early adoption of cutting-edge automation solutions. Meanwhile, Latin America and the Middle East & Africa are witnessing steady growth as local industries embrace automation to enhance competitiveness and comply with global quality standards.

Global industrial control & factory automation market size was valued at USD 137.34 billion in 2021 and is expected to grow at a CAGR of 8.2% during the forecast period.

The predicted market growth shows that it will rise from USD 152,330.8 million in 2025 to USD 260,203 million by 2035 at a 5.5% CAGR rate during the forecast period.

Metric	Value
Industry Size (2025E)	USD 152,330.8 million
Industry Value (2035F)	USD 260,203 million
CAGR (2025 to 2035)	5.5%

Country-Wise Outlook

Country	CAGR (2025 to 2035)
USA	5.2%

Country	CAGR (2025 to 2035)
UK	5.3%

Region	CAGR (2025 to 2035)
European Union	5.5%

Country	CAGR (2025 to 2035)
Japan	5.0%

Country	CAGR (2025 to 2035)
South Korea	5.8%

Segmentation Outlook-Factory Automation and Industrial Controls Market

Product Type	Market Share (2025)
Industrial Control Systems	38.7%

End Use Industry	Market Share (2025)
Automotive	41.2%

Competitive Outlook

Company Name	Estimated Market Share (%)
Siemens AG	20-24%
Rockwell Automation, Inc.	15-19%
Mitsubishi Electric Corporation	12-16%
Schneider Electric SE	9-13%
ABB Ltd.	7-11%
Emerson Electric Co.	6-10%
Other Companies (combined)	18-26%

The North America Factory Automation and Industrial Controls Market Report is segmented by Type (Industrial Control Systems, Field Devices), End-user Industry (Oil and Gas, Chemical and Petrochemical, Power and Utilities, Food and Beverages, Automotive), and Country.

The South Korea Factory Automation And Industrial Control Market report segments the industry into By Product Type (Presence Sensing Safety Sensors, Emergency Stop Devices, Safety Controllers/Modules, Safety Mats, Programmable Logic Controllers (PLC), Human Machine Interface (HMI), and more) and By End-User (Automotive, Semiconductor, Manufacturing, Oil and Gas, Chemical and Petrochemical, Food and Beverage, and more).

This graph shows the global factory automation and industrial controls market size in 2017 and 2023. The size of the global factory automation and industrial controls market amounted to approximately *** billion U.S. dollars in 2017.

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Industrial Automation Control Market Size 2025-2029

The industrial automation control market size is forecast to increase by USD 160 billion at a CAGR of 12.3% between 2024 and 2029.

The market is driven by the increasing demand for simplification of complex manufacturing activities. Companies are seeking to streamline their processes and improve efficiency through the implementation of advanced automation systems. The integration of Cloud computing, 5G technology, and machine learning further enhances production capabilities and promotes smart manufacturing. A key trend in this market is the growing preference for open platform architectures in automation software. This allows for greater interoperability and flexibility, enabling seamless integration of various automation components. However, the market faces significant challenges, including the increasing exposure to cybersecurity threats.
Companies must invest in robust security measures to protect their automation infrastructure and mitigate potential risks. Navigating these challenges while capitalizing on market opportunities requires a strategic approach, with a focus on innovation, interoperability, and cybersecurity. Companies that can effectively address these issues and deliver solutions that meet the evolving needs of the market will be well-positioned for success. As automation systems become more interconnected and data-driven, they become more vulnerable to cyber attacks. Semiconductor chips and industrial sensors are integral components of this transformation, powering advanced automation systems and cyber-physical systems.

What will be the Size of the Industrial Automation Control Market during the forecast period?

Explore in-depth regional segment analysis with market size data - historical 2019-2023 and forecasts 2025-2029 - in the full report.
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The industrial sector's shift towards augmented networking architectures is revolutionizing industrial automation, enabling improved quality and cost reduction on the factory floor. Cloud computing plays a pivotal role in this evolution, offering real-time data processing and analysis capabilities. Companies like GE Healthcare are embracing these trends, integrating cyber-physical systems into their operations for enhanced efficiency and operator safety.

The industrial automation industry continues to innovate, with a focus on optimizing production processes and reducing costs while ensuring robust cybersecurity measures. They offer numerous benefits, including cost reduction, improved operator safety, and enhanced operational efficiency. With advancements in technology, these systems continue to evolve, providing new opportunities for optimization and innovation in industrial processes.

How is this Industrial Automation Control Industry segmented?

The industrial automation control industry research report provides comprehensive data (region-wise segment analysis), with forecasts and estimates in 'USD billion' for the period 2025-2029, as well as historical data from 2019-2023 for the following segments.

Product

  Sensors
  Drives
  DCS
  SCADA
  PLC


End-user

  Process industry
  Discrete industry


Component

  Hardware
  Software
  Services


Geography

  North America

    US
    Canada


  Europe

    France
    Germany
    UK


  APAC

    China
    India
    Japan
    South Korea


  South America

    Brazil


  Rest of World (ROW)

By Product Insights

The Sensors segment is estimated to witness significant growth during the forecast period. In the Industrial Automation industry, sensors play a pivotal role in converting physical quantities into electrical signals for advanced control and automation of industrial processing units. Industrial wireless sensors, including flow, temperature, pressure, gas, proximity, level, position, bio, velocity, and vibration sensors, offer high precision, reliability, range, variety, and sensitivity. These sensors enable real-time monitoring and maintenance of process variables, ensuring operational efficiency and improved quality in various industry verticals such as energy & utilities, aerospace & defense, material handling, and heavy engineering. State-of-the-art machinery integrates augmented networking architectures and internet connectivity, allowing for automation systems to communicate and respond to data from industrial sensors.

Cost reduction and improved operator safety are significant benefits of industrial automation, with the reduction of raw material waste and labor costs being key drivers. The integration of Cloud computing, 5G technology, and machine learning further enhances production capabilities and promotes smart manufacturing. Cyber-physical systems and industrial robots are essential components of modern industrial automation, enabling enhanced production and improved quality on the facto

The global industrial control and factory automation market reached a value of about USD 151.35 Billion in 2024. The industry is further expected to grow at a CAGR of 7.90% in the forecast period of 2025-2034 to reach a value of around USD 323.74 Billion by 2034.

Industrial Controls and Factory Automation Market Outlook

The global market size for Industrial Controls and Factory Automation was valued at approximately $140 billion in 2023 and is projected to reach $270 billion by 2032, growing at a compound annual growth rate (CAGR) of 7.5%. This impressive growth is driven by multiple factors, including the increasing adoption of Industry 4.0 technologies, the need for operational efficiency, and the rising demand for mass production in manufacturing sectors.

One of the primary growth factors for the Industrial Controls and Factory Automation market is the rapid adoption of Industry 4.0. This transformation involves integrating cyber-physical systems, the Internet of Things (IoT), and cloud computing into manufacturing processes. These advanced technologies enable real-time monitoring, predictive maintenance, and seamless communication between machines, considerably enhancing productivity and efficiency. Moreover, the increasing focus on smart factories, which are highly automated and self-optimizing, is also a significant driver for market expansion.

Another crucial factor propelling the market is the escalating demand for operational efficiency and cost reduction in manufacturing industries. Companies are increasingly investing in automation solutions to minimize human intervention, reduce errors, and ensure consistent product quality. Automation helps streamline processes, improves accuracy, and enables better resource management, which ultimately leads to significant cost savings. As a result, manufacturers are rapidly deploying various automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and supervisory control and data acquisition (SCADA) systems.

The rising demand for mass production and customization in consumer goods, automotive, and electronics sectors also plays a pivotal role in market growth. Automation enables manufacturers to achieve higher production rates and customize products according to customer preferences without compromising on quality. Additionally, the growing emphasis on reducing manual labor and minimizing workplace injuries further accelerates the adoption of factory automation solutions. The integration of robotics, machine vision systems, and human-machine interfaces (HMIs) enhances safety and ensures smooth operations.

From a regional perspective, the Asia Pacific region holds a dominant position in the Industrial Controls and Factory Automation market. The region's robust manufacturing base, particularly in countries like China, Japan, and South Korea, significantly contributes to market growth. Moreover, the increasing investments in infrastructure development and the presence of numerous small and medium-sized enterprises (SMEs) adopting automation solutions further boost the market in this region. North America and Europe also exhibit substantial growth, driven by technological advancements, government initiatives, and the presence of key industry players.

Component Analysis

The component segment of the Industrial Controls and Factory Automation market includes sensors, controllers, industrial robots, industrial 3D printing, machine vision, human-machine interfaces (HMIs), and others. Sensors play a crucial role in industrial automation by providing real-time data on various parameters such as temperature, pressure, and proximity. This data is used to monitor and control the manufacturing process, ensuring optimal performance and preventing equipment failure. The demand for advanced sensors, including smart sensors and IoT-enabled devices, is increasing as industries seek more precise and reliable data for decision-making.

Controllers, including PLCs and DCS, are essential for managing and regulating industrial processes. PLCs are widely used in discrete manufacturing industries such as automotive and electronics, where they control machine operations and production lines. On the other hand, DCS are commonly used in continuous processes such as chemical and oil & gas industries, where they provide centralized control and monitoring of complex processes. The growing need for flexible and scalable control solutions drives the demand for advanced controllers in the market.

Industrial robots are another critical component in factory automation, offering high precision, speed, and reliability in various applications such as welding, assembly, and material handling. The adoption of collaborative robots (cobots) is gaining traction, especially in SMEs, due to their ability to work alongside

As per Cognitive Market Research's latest published report, the Global Industrial Control and Factory Automation market size will be USD 282.68 Billion By 2030. Industrial Control and Factory Automation Industry's Compound Annual Growth Rate will be 9.18 % from 2023 to 2030 What is Driving Industrial Control and Factory Automation Market?

The increasing adoption of industrial automation across several sectors to ensure effective management of processes and rapid industrialization are the main driving factors responsible for the growth of the global industrial control & factory automation market. Industrial automation products use various control systems, such as information technologies, robots, and tools for handling various types of machinery and processes used in several industries. Additionally, rising demand for automation products in factories for effectively minimizing production costs and improving the quality of products is another factor that boosts the market growth during the forecast period. However, the automated control machines can costliest operating costs for a company and may obstruct the growth of the global industrial control & factory automation market in the near future. Further, the future of industrial control & factory automation belongs to nanotech, wireless technology, and complex adaptive systems. This is expected to create new opportunities for the industrial control & factory automation market during the forecast period What are Industrial Control and Factory Automation?

Industrial control & factory automation across the enterprise enables companies to optimize their operations by connecting plants, sites, facilities, and people. Factory automation is an outgrowth of digitization that has significantly improved the industrial sector. It also improves process efficiency by utilizing robots, computers, and other control systems to oversee a variety of complex tasks.

The size of the US Industrial Control Factory Automation Market was valued at USD 1225.6 Million in 2023 and is projected to reach USD 2100.46 Million by 2032, with an expected CAGR of 8.00% during the forecast period. The U.S. industrial control and factory automation market is a critical segment of the manufacturing industry, driven by the increasing need for enhanced efficiency, productivity, and safety in production processes. Industrial control systems (ICS) and factory automation solutions help optimize operations by automating processes, reducing human error, and improving operational consistency across various industries such as automotive, aerospace, food and beverage, chemicals, and consumer goods. Key drivers of the market include advancements in automation technologies like robotics, sensors, and artificial intelligence (AI), which enable smarter, more flexible production lines. The rise of Industry 4.0, focused on the integration of IoT (Internet of Things) and cloud computing with manufacturing systems, has further accelerated the adoption of automation solutions. These innovations enable real-time monitoring, predictive maintenance, and data-driven decision-making, which ultimately lead to cost reductions and increased production quality. Recent developments include: April 2022: At Hannover Messe 2022, Critical Manufacturing revealed the most recent iteration of its Manufacturing Execution System (MES). Critical Manufacturing MES (V9) Improvements enable high-tech producers to thrive in shifting market dynamics., September 2021: Rockwell Automation, Inc., an industrial automation and digital transformation firm, acquired Plex Systems. This acquisition allows Rockwell to improve their cloud-delivered IMS and offer smart manufacturing for client operations..

Learn more about Market Research Intellect's Discrete Industrial Control And Factory Automation Market Report, valued at USD 200 billion in 2024, and set to grow to USD 350 billion by 2033 with a CAGR of 7.5% (2026-2033).

The global market size of Process Industrial Control and Factory Automation is $XX million in 2018 with XX CAGR from 2014 to 2018, and it is expected to reach $XX million by the end of 2024 with a CAGR of XX% from 2019 to 2024.

Global Process Industrial Control and Factory Automation Market Report 2019 - Market Size, Share, Price, Trend and Forecast is a professional and in-depth study on the current state of the global Process Industrial Control and Factory Automation industry. The key insights of the report:

1.The report provides key statistics on the market status of the Process Industrial Control and Factory Automation manufacturers and is a valuable source of guidance and direction for companies and individuals interested in the industry.

2.The report provides a basic overview of the industry including its definition, applications and manufacturing technology.

3.The report presents the company profile, product specifications, capacity, production value, and 2013-2018 market shares for key vendors.

4.The total market is further divided by company, by country, and by application/type for the competitive landscape analysis.

5.The report estimates 2019-2024 market development trends of Process Industrial Control and Factory Automation industry.

6.Analysis of upstream raw materials, downstream demand, and current market dynamics is also carried out

7.The report makes some important proposals for a new project of Process Industrial Control and Factory Automation Industry before evaluating its feasibility.

There are 4 key segments covered in this report: competitor segment, product type segment, end use/application segment and geography segment.

For competitor segment, the report includes global key players of Process Industrial Control and Factory Automation as well as some small players.

The information for each competitor includes:

* Company Profile

* Main Business Information

* SWOT Analysis

* Sales, Revenue, Price and Gross Margin

* Market Share



For product type segment, this report listed main product type of Process Industrial Control and Factory Automation market

* Product Type I

* Product Type II

* Product Type III



For end use/application segment, this report focuses on the status and outlook for key applications. End users sre also listed.

* Application I

* Application II

* Application III



For geography segment, regional supply, application-wise and type-wise demand, major players, price is presented from 2013 to 2023. This report covers following regions:

* North America

* South America

* Asia & Pacific

* Europe

* MEA (Middle East and Africa)

The key countries in each region are taken into consideration as well, such as United States, China, Japan, India, Korea, ASEAN, Germany, France, UK, Italy, Spain, CIS, and Brazil etc.



Reasons to Purchase this Report:

* Analyzing the outlook of the market with the recent trends and SWOT analysis

* Market dynamics scenario, along with growth opportunities of the market in the years to come

* Market segmentation analysis including qualitative and quantitative research incorporating the impact of economic and non-economic aspects

* Regional and country level analysis integrating the demand and supply forces that are influencing the growth of the market.

* Market value (USD Million) and volume (Units Million) data for each segment and sub-segment

* Competitive landscape involving the market share of major players, along with the new projects and strategies adopted by players in the past five years

* Comprehensive company profiles covering the product offerings, key financial information, recent developments, SWOT analysis, and strategies employed by the major market players

* 1-year analyst support, along with the data support in excel format.

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Global Industrial Control Factory Automation Market is poised to witness substantial growth, reaching a value of USD 671.49 Billion by the year 2033, up from USD 276.3 Billion attained in 2024. The market is anticipated to display a Compound Annual Growth Rate (CAGR) of 10.37% between 2025 and 2033.

The Global Industrial Control Factory Automation market size to cross USD 671.49 Billion by 2033.